7 Ply Corrugated Cardboard Production Line

Cardboard Production Line Corrugated Cardboard Production Line Mill Roll Stand

 

Parameter:

 

No	Name	Qty	Remarks
1	Hydraulic Mill Roll Stand	7	1.Hydraulic drive,pneumatic disc brake.expand 2.Hydraulic valve made in Beiye .
2	Railing for reels	14	1.6m railing with pulley 2.16# channel steel
3	Single Facer	3	1.adsorption,Dia360mm,easy change roller 2.Roller 48CrMo, high quality alloy steel 3.Digital show glue qty,glue part can remove 4.Electric adjust glue area 5.6pcs shaft,gimbal drive
4	Double Bridge	1	1.Adsorption type,frequency leading paper 2.Wind motor suction.electric correct error
5	Pre-heater	3	1.Dia900mm, electric adjust wrapping angle 2.Wall Thickness 18
6	Pre-condition	3	1.Dia900mm, electric adjust wrapping angle 2.Wall Thickness 18
7	Triplex pre-heater	1	1.Dia900mm, electric adjust wrapping angle 2.Wall Thickness 18
8	Glue Machine	1	1.frequency control glue and figure show 2.PLC control , Dia288 3.Main bearing adopt NSK 4.Press roller suit for high temperature
9	Double Facer	1	1.Hot plate:600mm*18pcs 2.Air cylinder correct belt error 3.5with cooling section 4.Hydraulic lift-down the press roll and belt
10	NC Slitter Scorer	1	1.5blades with 8 line Electric adjust moving,allow steel blade List change time≤8s
11	NC cut off	1	computer system adopt Taiwan Dia228mm,double helical knives 3.Cutting precision :±1mm
13	Auto stacker	1	1.Stacking length:3500mm 2.stacking height:250mm
14	Main Transmission	1	Diameter :745 2.Rubber roller
15	Glue Making System	1	1.main pot 1 set, carrier pot 1 set, and storage pot 1set 2.glue station pump, single facer glue pump and gluing machine glue pump. 3.Circle supply glue, pipeline provided by customer
16	Pneumatic System	1	1.Separator and 1 set air storage Jar and air pump. 2.Pipes provided by customer.
17	Electric Device System	1	1.Adopt local famous brand 2.including wires from switch board to main motor.
18	Steam System	1	1.pipes above valves provided by customers.

 

 RS-1500H Hydraulic Shaft less Mill Roll Stand

 

Characteristic

* Adopt hydraulic drive that could make the real paper lift-lower, clamp and release and move.

* Adopt pneumatic strain to adJiust the real paper.

* Tension control by pneumatic brake system, manual controlled and also can be controlled by splicer.

 

Railing for Reels

 

Railing and trucks material: Tang steel ,Jinan steel section

Bearing: from Ha, Wa, Luo

 

MH-900Pre-heater

 

Characteristic

* The surface of the rolls are polished and plated with chrome.

* Per-heater rolls professional manufactured, consistent with national safety standards for pressure vessels.

* Electro motion adjust of the dimension of per-heater,suit for different paper and speed.

 

SF-360S Single Facer

 

products characteristics :

* Cardboard transmitting method adopts wind absorption, and keep flute profiles stable under the running condition of high speed.

* The wind machine absorbs corrugated paper to corrugated rollers through vacuum box and form corrugated profile.

* Transmission part adopt gimbal transmission, away from vibration source, and make the transmission more steady and reliable, and easy to maintain.

* The speed reducing box is oil-lubricating, close gear transmission, and will reduce machine vibration.

* Glue area will be electrically adjusted, glue unit can be running independently when machine steppes, and prevent glue running out.

* Glue unit independent drive, pump-draw style, easy maintain and clean.

* Upper-lower corrugated roller are made of high quality 48CrMo alloy steel, and after heat-treatment, the rigidity is HRC 56-60, the surface are grinded and plated chrome.

 

MH-900Triplex Pre-heater

 

Characteristic

* Each roller surface is well whetted and chrome plated sooth and durable.

* The pre-heating roller is made according to national container safety standard

* Pre-heating roller and guiding paper roller are eclectically galvanized

 

GL-288D Gluing machine

 

Characteristic

* Independent engine transmitting, conversion control

Doctor roller and presser roller are well whetted and plated chrome.

* Pressure paper unit of pressure roller is pneumatic, flexible and convenient to operate

* Adopting pre-heating set, so as to avoid glue burnted.

* All raw materials of pre-heating roller, applicator roller, dividing glue roller is from Chengdu seamless steel pipe factory.

 

DF-745 Double facer system (including driving unit)

 

Characteristics

* Whole body is high strength channel steel, stable, beautiful, suitable for high speed machinery running.

* Heating section is tense pressure roller structure, cardboard sticks firmly and levels off.

* Steam pipes enter mouth, drainage mouth is S type, heating plate temperature is balanced and evenly..

* The upper canvas strap is equipped electro motion or manual deflection adjusting set, one pneumatic strain set, one manual strain set. The lower canvas is equipped strain and left-right adjustment set.

* Drive unit adopts wearable, mesh rubber of big diameter, less belt skip, and raise stability when machinery running

 

NC Slitter Scorer

 

Specification:

High quality imported industry computer ad PLC equipped composing the CNC system.

A memory of 999 orders. Non-stop changeover or manual change over can be realized.

Automatic synchronize with the corrugator and can also get in line with manufacture management system. High compatibility.

Thin tungsten steel alloy blade, sharp and long life of over 8 million meters.

Patent grinding system applied for easy grinding and maintenance.

Computer controlled auto grinding and manual grinding also applicable. Alternatively grinding to increase efficiently.

 

NC-200N N.C rotary cutoff

 

Characteristics

* Special structure design, high tensile strength wall plate and seat, there are watching window on wall plate two sides, convenient and easy to maintain.

* Transmitting system adopts oil pump auto-cycling lubricating, make sure transmitting precision.

* Special changing blade structure, quickly and easily changing blade

* The system is made according to C.E. standard, and has been strictly tested by industry computer. The quality, life, and stability can be guaranteed.

* System has self test function, can prevent machine loss because of abnormal usage and false operation

* Computer automatically adjusts cutting speed according to cardboard specifications and production speed, automatically follow cardboard running speed, assure in –phase.

* Shaft bearings are from NSK, Japan, suitable for machine high speed running, durable.

 

Auto Stacker

 

Characteristics :

Frequency conversion motor, inverter control board stacking conveyor, conveyor speed synchronization and cardboard speed;

Automatic counting, vacuum adsorption type automatically change the heap, change,change, change, not accurate heap wound paperboard;

The paper side with two rows of aluminum alloy roll paper frame, the paper does not hurt the cardboard, convenient and direct turning plate, packing, palletizing;

Standard communication interface, with central monitoring management system network, realize the automatic change orders and order management;

 

GF-T Glue making system

 

Characteristic

* Providing starch adhesive for single facer and gluing machine, etc.

* Horizontal glue making machine can produce main body glue and carrying body glue, and mix and stir, the glue making quantity is large.

* Store barrel, supply glue barrel have stir device, to avoid glue deposit.

* The glue making system are including carrying body barrel, main body barrel, store barrel, and glue supplying pump, and back- glue pump, etc.

*After work finished, the extra glue of each using glue machine will be drawn to store barrel of glue shop by pump, for next time usage.

 

GF－T Pneumatic system

 

Characteristic

* To provide compressed air for whole production line, and keep working pressure stable. *Compressed air station supply compressed air, pressure is stable and quantity is enough.

* Each air-using machine will get air through main pipeline, independently control and not affecting with other.

* Each air-using machine will adjust air pressure according to actual requirement, equipped with pressure monitor dial plate.

*Combines pneumatic system and electric control system into one body, operate them together.

 

EF-T Electric control system

 

Characteristic

* Whole production line will be completely controlled, while main line is including single facer group, double facer, slitter, cutoff.

* The comprehensive usage of pneumatic control, pneumatic control, electric control, to make sure the advance of whole production line control.

* There is caution system among machines, so as to coordinate the work of each operator.

* B,C machine and double facer have speed indicating device.

 

SP-S Steam system

 

Characteristic

* Supplying steam for whole production line and steam using machine, keep working temperature stable.

* Control working temperature can be completed by adjusting steam pressure, and equipped pressure monitoring dial plate.

* Each drainage water unit has side way to drain air, the machine will become cooling very soon when it stopped.

* Floating ball supply water device, 1/2 metal soft pipe and ball valves connect with side way, plunger valve.

All steam pipelines surface are painted with rusty-preventing paint, brush sliver-power.