High Temperature Corrugated Cardboard Production Line Lubricated Glue Application

Paper Corrugated Box Making Machinery Corrugated Cardboard Production Line 5 Ply Cardboard

 

Parameter:

 

No	Name	Qty	Remarks
1	Hydraulic Mill Roll Stand	7	1.Hydraulic drive,pneumatic disc brake.expand 2.Hydraulic valve made in Beiye .
2	Railing for reels	14	1.6m railing with pulley 2.16# channel steel
3	Single Facer	3	1.adsorption,Dia360mm,easy change roller 2.Roller 48CrMo, high quality alloy steel 3.Digital show glue qty,glue part can remove 4.Electric adjust glue area 5.6pcs shaft,gimbal drive
4	Double Bridge	1	1.Adsorption type,frequency leading paper 2.Wind motor suction.electric correct error
5	Pre-heater	3	1.Dia900mm, electric adjust wrapping angle 2.Wall Thickness 18
6	Pre-condition	3	1.Dia900mm, electric adjust wrapping angle 2.Wall Thickness 18
7	Triplex pre-heater	1	1.Dia900mm, electric adjust wrapping angle 2.Wall Thickness 18
8	Glue Machine	1	1.frequency control glue and figure show 2.PLC control , Dia288 3.Main bearing adopt NSK 4.Press roller suit for high temperature
9	Double Facer	1	1.Hot plate:600mm*18pcs 2.Air cylinder correct belt error 3.5with cooling section 4.Hydraulic lift-down the press roll and belt
10	NC Slitter Scorer	1	1.5blades with 8 line Electric adjust moving,allow steel blade List change time≤8s
11	NC cut off	1	computer system adopt Taiwan Dia228mm,double helical knives 3.Cutting precision :±1mm
13	Auto stacker	1	1.Stacking length:3500mm 2.stacking height:250mm
14	Main Transmission	1	Diameter :745 2.Rubber roller
15	Glue Making System	1	1.main pot 1 set, carrier pot 1 set, and storage pot 1set 2.glue station pump, single facer glue pump and gluing machine glue pump. 3.Circle supply glue, pipeline provided by customer
16	Pneumatic System	1	1.Separator and 1 set air storage Jar and air pump. 2.Pipes provided by customer.
17	Electric Device System	1	1.Adopt local famous brand 2.including wires from switch board to main motor.
18	Steam System	1	1.pipes above valves provided by customers.

 

 RS-1500H Hydraulic Shaft less Mill Roll Stand

 

Hydraulic system parameter

* Working pressure(MPa): 12～16 MPa

* Hydraulic pump working span(swing): ￠100mm×460mm

* Hydraulic pump diameter (clamption): ￠63mm×770mm

* Hydraulic station motor power:4.0kw Continuous work

* Hydraulic station electro magnetism working pressure:220V 50Hz

 

Railing for Reels

 

1. Moving paper roll, light and flexible

2. Rail way is on the ground, main structure is welded with 16# steel, firm and durable

3. Upper steel plate will be welded when it is assembled

4. Each set of mill roll stand consists of two sets of railing for reels

 

MH-900Pre-heater

 

Raw materials and bought in parts

* Both sides of panel material:Q235G Origin:Hebei

* Guide paper roller material: 20 # steel Origin:Bao steel

* Pre-heater roll material: 20Gsteel,Wall thickness 20mm Origin:Ji steel

* Main bearings:Made in Ha, Wa, Luo . with seat bearing made in Fk, Fujian.

* Steam rotary tie-in, Metal hose:made in Luguan, Shandong.

* Adjust motor: 0.55kw Decelerate rate1:100 made in Zhejiang short-term work

* Electricity device:Made in Chint, Zhejiang

 

SF-360S Single Facer

 

 Raw materials and bought in standard parts:

Wall plate two sides and seat: HT250 Origin : Hebei

The seat materials of transmitting unit: welded with channel steel

Rotary joints, metal soft tube: Yuquan Quanzhou

Bearings:(mainly)NSK Japan;

Common bearing: Wa, Ha, Luo, bearing with seat: Chinese best product

Engines: Main engine: 30kw 1set continues working

Wind absorption machine: 11kw 1set continues working

Glue unit self-running engine:0.75kw 1 set, Taiwan Short time work

Glue width-adjusting engine: 0.1kw 2sets ,made in Taiwan Short time work

Electric appliances: Chint, China Pneumatic parts: Airtac, Taiwan

 

MH-900Triplex Pre-heater

 

Raw materials and bought in parts

* Both sides of panel material:Q235G Origin:Hebei

* Guide paper roller material: 20 # steel Origin:Bao steel

* Pre-heating roller: 20G steel wall thickness: 20mm Origin: Ji Steel

* Main bearings: Wa, Ha, Luo, the bearing with seat is from FK Fujian

* Steam rotary tie-in:Johnson

* Metal soft pipe: Yuquan Quanzhou

* Water valves: Beijing

* Adjustment engine:speed reducing ratio: 1:100 short time working, Origin Zhejiang

* Electrical appliances: Chint

 

GL-288D Gluing machine

 

Raw materials and bought-in parts

Wall plate two sides: Q235G Origin: Hebei

Bearings: from Ha, Wa, Luo

Electrical appliances: Chint, Zhejiang,

Pneumatic parts: Airtac Origin Taiwan

 

DF-745 Double facer system (including driving unit)

 

Heating plate unit

Dimension:2150mm×600mm×155mm.(L x W x H)

Material: 20G steel, Ji Steel

Process technique: surface is whetted

Join method: single cross type,

Temperature method: many groups controlled.

Pressure method: adopting dense pressure roller style

Pressure roller diameter:￠60mm solid 45# steel. Origin Shou Steel

Supporting roller diameter: ￠60mm solid 45# steel Origin Shou Steel

Driving Unit and Feeding Unit

* Main transmitting roller diameter: upper￠745mm lower￠745mm

* big, small belt front passive roller diameter:￠320mm 20# steel, Origin: Chengdu

* big, small belt correcting deflection roller diameter: ￠145mm 20# steel, Origin: Chengdu

* Front, back supporting roller diameter: ￠120mm 20# steel, Origin: Chengdu

* Manual tension roller diameter: ￠120mm 20# steel, Origin: Chengdu

Hydraulic tension roller diameter: ￠145mm 20# steel, Origin: Chengdu

* Cotton belt: Shenyang

* Driving unit main engine:adjustment engine55kw

 

NC Slitter Scorer

 

Specification:

High quality imported industry computer ad PLC equipped composing the CNC system.

High quality beeline rail and high –precision screw conveying guarantees a

≤±0.5mm slitting and scoring precision.

A memory of 999 orders. Non-stop changeover or manual change over can be realized.

Automatic synchronize with the corrugator and can also get in line with manufacture management system. High compatibility.

Quick changeover within 3 to 8 seconds. Application of two machine can realize non-speed reduction changeover.

Thin tungsten steel alloy blade, sharp and long life of over 8 million meters.

Patent grinding system applied for easy grinding and maintenance.

Computer controlled auto grinding and manual grinding also applicable. Alternatively grinding to increase efficiently.

Three score types for single wall, double wall and triple wall, which can also be altered with electrical driven system. Scoring can also be computer controlled with fine scoring results.

Imported synchronous belt applied for conveying with higher precision, longer life and lower noise.

 

NC-200N N.C rotary cutoff

 

Raw materials and bought-in parts

Wall plates two sides and seat:20# steel Origin: Hebei

Upper lower shaft: 45# steel

Balde:W18crv5Co5(high speed tool steel)

Gear:40Cr whetted, quenched and tempered

Main drive engine(AC. servo)power: 30kw, 1set Origin: China

Transmitting cardboard engine power: 2.2kw 2sets, Origin: China

Oil pump engine power: 0.19kw 2set Origin: China

Computer control system

Bearing: (main) NSK Japan (common) China

Pneumatic parts: Yadeke Taiwan, Tianyuan Shandong

 

Auto Stacker

 

Main machine:

The beam, column uses the high quality heavy steel, pipe;surface polishing, spray paint;

Conveying roller is made of high quality seamless steel tube, precision machining,dynamic balance correction, hard chrome plated surface;

 

GF-T Glue making system

 

Raw material and bought-in parts

Horizontal agitator:main body barrel engine power 5.5 kw 1set continuous work from Wuxi

Carrying body barrel engine power 1.5kw 1set continuous work from Wuxi

Glue making shop store barrel engine power: 0.75kw 2set continuous work from Wuxi

Main gluing feeding pumps engine power: 2.2kw 2sets not continuous work from Hengshui

Glue making shop and barrels, pipes, etc should be provided by client, the pipe diameter is 2〝zinc galvanized

Bearing: Ha, Wa, Luo

Ball valves, tee, elbow, moving connects, in-side and outside joints are of high qualified products in China

Electric appliances: Chint Zhejiang

 

GF－T Pneumatic system

 

Raw material and bought-in parts

Air compressor: 7.5kw

Store barrel materials: 20# steel Ji Steel, thickness: 20mm pressure container is made according to pressure container safety standard.

Proportional valves, pressure adjustment valves, pressure meter, air 3 set unit, electromagnetic valves, filtering device, made in Yadeke Taiwan

 

EF-T Electric control system

 

Technical Parameter

Working power:380V 50Hz 300A

Control electricity pressure:220V 50Hz 30A

 

SP-S Steam system

 

Technical parameters

Steam consumption: 1.2-1.8t/h

Boiler:4T/h

Boiler pressure:13MPa

Temperature inside pipes: 160－200℃

Steam pressure:0.8－1.3MPa

Single facer enter steam pipe diameter:￠48mm Drainage steam pipe diameter:￠32mm

Pre-heater enter steam pipe diameter:￠48mm Drainage steam pipe diameter￠32mm

Duplex-heater enter steam pipe diameter:￠48mm Drainage steam pipe diameter￠32mm

Gluing machine enter steam pipe dia.:￠48mm Drainage steam pipe diameter￠32mm

Baker and finalizing enter steam pipe diameter:￠48mm Drainage steam pipe diameter ￠32mm